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Experimental tape casting machine

DL-LYJ-2QE240 The experimental casting machine operates by allowing the mixed slurry to flow into a trough above a baseband (PET), where it forms a green bodies through the relative movement between the baseband and a comma-shaped scraper. The thickness of the green bodies is controlled by the scraper (with an adjustable accuracy of up to 0.001mm).

The green bodies, along with the baseband, is then conveyed into a drying chamber, where the solvent evaporates. An organic binder forms a network structure between ceramic particles, resulting in green bodies with a certain level of strength and flexibility. Once dried, the green bodies are separated, undergo electrostatic removal, and then are collected as rolled tape.

This equipment is characterized by high precision, high speed, stable performance, environmental friendliness, and energy efficiency.


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  • Detailed parameters

DL-LYJ-2QE240 The experimental casting machine operates by allowing the mixed slurry to flow into a trough above a baseband (PET), where it forms a green bodies through the relative movement between the baseband and a comma-shaped scraper. The thickness of the green bodies is controlled by the scraper (with an adjustable accuracy of up to 0.001mm).

The green bodies, along with the baseband, is then conveyed into a drying chamber, where the solvent evaporates. An organic binder forms a network structure between ceramic particles, resulting in green bodies with a certain level of strength and flexibility. Once dried, the green bodies are separated, undergo electrostatic removal, and then are collected as rolled tape.

This equipment is characterized by high precision, high speed, stable performance, environmental friendliness, and energy efficiency.


Equipment model

Equipment boundary dimensions

Solvent

Baseband

Baseband width

Casting width

Tool adjustment accuracy

Thickness accuracy

Scraper accuracy

Scraper

Casting speed

Casting thickness μ(WET)

Scraper height μ(WET)

Viscosity mpa.s

Effective drying length

Temperature control

Temperature control

Peeling material winding

Casting film control

Electrical control system

 

Control Panel

Electrostatic dust removal

rewind/unwind the reel

Total installed power

DL-LYJ-2QE240

2980*600*1250MM (L*W*H)

Aqueous, solvent

PET film (100um)

250mm

220mm

0.001mm

±(1um+2%belt thickness)

0.1um

Cylinder comma-shaped scraper

0.01-2 (m/min)

5-400μm static achievable over 1200um)

0-3500μm

200-50000

2m

3 stages bottom heating + hot air circulation

RT-100℃ Adjustable Control ±0.1℃)

Maximum roll diameter 200

0.02-2m/min continuous winding

Dual servo control, adjustable tension

Siemens PLC, programmable control

10-inch color LCD touch screen

4 sets

3 inch air-expansion shaft

around 2.6Kw